Thermo Plastic Coated Expanded Steel and Perforated Steel and Steel Plate Products:
Selected Pilot Rock bench, table and trash receptacle products and components (expanded steel, perforated steel, cut/formed steel plate) are finished with a thermo-plastic coating in your choice of available colors. The thermo-plastic coating is PVC free and phthalate free.
The UV-stabilized thermo-plastic coating is applied in a multi-step process of material preparation and finish application, designed and formulated to create superior adhesion. After cleaning, the steel component is heated to 500-600 degrees (depending on the component). It is then lowered into an air-fluidized bed of colored polyethylene powder. This fluid powder fuses and bonds to the heated metal. The component is then baked at high temperature to cure the application.
This complete process of cleaning-heating-fusing-baking tightly bonds the powder to the metal, creating a durable, colorfast finish. The thermo-plastic finish includes a superior level of UV protection, does not support mold or mildew growth, and is impact resistant. We use a textured matte finish polyethylene. The matte finishes are less susceptible to marring and scratching (which is often a problem with gloss finishes).
Expanded steel, perforated steel, and cut steel plate components are assembled and reinforced with formed steel edge bands, angle irons and bars as appropriate to each product design. All components are single piece welded construction.
Two Types of EXPANDED STEEL Top and Seat Designs:
All of the D-Type and V-Type expanded steel that we use is 3/4-#9 material with a short longitudinal stretch. A shorter stretch means smaller “diamond” openings, which leaves more material (steel) per foot. The more diamonds there are per lineal foot is your indication that there is more steel left in the structure. Therefore, the top and seats will be stronger. It is also called the “long way design, non flattened expanded metal”. “Non-flattened” means the steel is “on edge” around the diamonds. This provides a stronger, more rigid material.
D-Type: This standard duty table top/seat design is built for your most common public applications.
V-Type: SNOW LOAD RATED. This design incorporates wider edge banding and more structural supports to create a table built for applications and locations that can be more abusive to the structure. This material is especially suited for high elevation areas where winter snow load can destroy average tables. The V-Type Snow Load design is available on WXT, WXTH, WPTS, XT, XTH and APT Series rectangular tables.
Black
Use VB or
DB in
model no. |
Blue
Use VU or
DU in
model no. |
Brown
Use VW or
DW in
model no. |
Gray
Use VA or
DA in
model no. |
Red
Use VR or
DR in
model no. |
Green
Use VN or
DN in
model no. |
Example: Model XT/G-8DB table is equipped with standard duty top/seat structures for regular applications.
Example: Model XT/G-8VB is equipped with the snow load rated top/seat structures for more extreme applications.
Two Types of PERFORATED STEEL Top and Seat Designs:
All of the R-Type and H-Type perforated steel is 14 ga. with 9/16” diameter holes punched on 13/16” straight line centers.
R-Type: This standard duty table top/seat design is built for your most common public applications.
H-Type: SNOW LOAD RATED. This design incorporates wider edge banding and more structural supports to create a table built for applications and locations that can be more abusive to the structure. This material is especially suited for high elevation areas where winter snow load can destroy average tables. The H-Type Snow Load design is available on WXT, WXTH, WPTS, XT, XTH and APT Series rectangular tables.
Black
Use HB or
RB in
model no. |
Blue
Use HU or
RU in
model no. |
Brown
Use HW or
RW in
model no. |
Gray
Use HA or
RA in
model no. |
Red
Use HR or
RR in
model no. |
Green
Use HN or
RN in
model no. |
Example: Model XT/G-8RB table is equipped with standard duty top/seat structures for regular applications.
Example: Model XT/G-8HB is equipped with the snow load rated top/seat structures for more extreme applications.
Note: Colors and textures may vary. Colors shown are as close to the actual colors as possible. There may be variations in color translations over the Internet and by different monitors and printers used to view the colors. When selecting colors, keep in mind that Thermo-Plastic Coating for tables and seats and Powder Coating for frames may not be exactly the same color. That is, a Blue Thermo-Plastic Coating for seats and/or tops and a Blue Powder Coating for frames may differ slightly.
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